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Angelcast multi-slide die casting machine
     
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Description

 

A conventional hot chamber die casting tooling is usually made of two dies, the fixed die half, and the ejector die half. When the die casting machine clamps together, the two die halves are locked and held together by the machine's hydraulic or pneumatic pressure. The surface where the ejector and fixed halves of the die meet and lock is referred to as the die parting line. Once the dies are clamped together, injection takes place in the fixed die half. The cavity is fed through a sprue and runner system, which is filled with liquid metal each time a shot is made. It is common practice to add overflows to vent the tool in order to avoid entrapping of the air during the injection process. Although the conventional die casting technology has become one of the dominant methods people make parts, yet it still has its drawbacks; such as the ratio of part weight to scrap weight is too high, flash effects, expensive tooling, high energy consumption, etc.

 

Angelcast's multi slide hot chamber die casting helps solve these problems. Instead of using two die halves, Angelcast multi slide die casting machine consists of 2-6 slides all moving independently and each with its own die blocks. When the die casting machine closes, the die blocks form a complete cavity to inject the material. Instead of feeding the cavity through a sprue and runner system, it is directly injected through the parting line, thus eliminating sprue and flash effects.


Features

  

Evolutionary multi-slide design, mold design diversity, wide selection of mold parting directions (2-6 directions), the core can be removed from any angle and direction, surpass traditional mold limitations, reduce secondary operations. 

High mold precision (0.005mm), suitable for high precision and high complexity parts production. Standardized mold to reduce mold production cost. 

Unique parting line die casting method, eliminates the need of sprue, as the result reduction in material over 50% and saving in labor and energy. 

High speed production, superior production cycle, up to 45 shots per minute and easy die changeover in 15 minutes.

Fully hydraulic design, highly consistent parts quality, constant injection pressure, good parts density, and superior surface finish.

Easy maintenance, reduction in floor space, energy, and material; as a result cost reduction.

User-friendly design and controls, suitable for non-professionals. Forget about the traditional hot and oily environment. Clean working environment to improve staff's output.


Specification
ITEM M2 M3 M5
MOLD Number of Die Motions 4 axis 4 axis 4 axis
Die Size 48 x 60 mm (standard)
60 x 60 mm (optional)
60 x 60 mm (standard)
60 x 100 mm (optional)
80 x 100 mm (optional)
100 x 100 mm (optional)
100 x 100 mm (standard)
60 x 100 mm (optional)
80 x 100 mm (optional)
Stroke of
Each Die Section
2 x 38 mm (top/down)
2 x 38 mm (left/right)
2 x 38 mm (top/down)
2 x 50 mm (left/right)
2 x 50 mm (top/down)
2 x 50 mm (left/right)
Ejector Stroke 30 mm 30 mm 40 mm
Maximum Total
Die Opening
76 mm 100 mm 100mm
CLAMPING SYSTEM Toggle Cylinder Diameter Ø 40 or 50 mm (top/down)
Ø 40 or 50 mm (left/right)
Ø 50 mm (top/down)
Ø 70 mm (left/right)
Ø 50 or 70 mm (top/down)
Ø 50 or 70 mm (left/right)
INJECTION Injection Plunger Diameter Ø 25 mm Ø 25 mm Ø 25 mm
Injection Cylinder Diameter Ø 63 mm Ø 63 mm Ø 63 mm
Injection Plunger Stroke 35 mm 35 mm 35 mm
Injection Capacity
(max. theoretical)
110 grams 110 grams 110 grams
Injection Capacity
(max. recommended)
50 grams 50 grams 50 grams
Nozzle Heater 1.0 kw 1.0 kw 1.0 kw
HYDRAULICS Hydraulic Line Pressure
(max. recommended)
120 kg 120 kg 120 kg
Hydraulic Tank Capacity 300 liters 300 liters 300 liters
Clamping Force (max.) 8 tons 15 tons 20 tons
Dry Cycle Speed 35 cycles/mins 25 cycles/mins 18 cycles/mins
MELT POT
(electric)
Heater 14 kw 14 kw 14 kw
Melt Pot Capacity 200 kg 200 kg 200 kg
Melt Rate 60 kg/hr 60 kg/hr 60 kg/hr
MOTOR Motor Power 15 hp 15 hp 15 hp
Remark: T-SOK reserves the rights to modify specifications at any time without notice.
              M2 machine can be upgraded to M3 with additional parts.
              M3 machine can be modified to M2 with additional parts.
              M5 machine can be modified to M2/M3 with additional parts.
         
项目 M2 M3 M5
模具 模具作動數 4 軸 4 軸 4 軸
模具尺寸 48 x 60 mm (標準)
60 x 60 mm (追加)
60 x 60 mm (標準)
60 x 100 mm (追加)
80 x 100 mm (追加)
100 x 100 mm (追加)
100 x 100 mm (標準)
60 x 100 mm (追加)
80 x 100 mm (追加)
每軸模具行程 2 x 38 mm (上下)
2 x 38 mm (左右)
2 x 38 mm (上下)
2 x 50 mm (左右)
2 x 50 mm (上下)
2 x 50 mm (左右)
頂出行程 30 mm 30 mm 40 mm
最大模具開口尺寸 76 mm 100 mm 100mm
合模系統 曲軸油壓缸直徑 Ø 40 or 50 mm (上下)
Ø 40 or 50 mm (左右)
Ø 50 mm (上下)
Ø 70 mm (左右)
Ø 50 or 70 mm (上下)
Ø 50 or 70 mm (左右)
射料 柱塞直徑 Ø 25 mm Ø 25 mm Ø 25 mm
射料油壓缸直徑 Ø 63 mm Ø 63 mm Ø 63 mm
柱塞行程 35 mm 35 mm 35 mm
射出能力
(最大理論值)
110 grams 110 grams 110 grams
射出量
(最大建議值)
50 grams 50 grams 50 grams
射料嘴電熱器 1.0 kw 1.0 kw 1.0 kw
油壓 油壓管路壓力
(最大建議值)
120 kg 120 kg 120 kg
油箱容量 300 liters 300 liters 300 liters
鎖模力(最大) 8 tons 15 tons 20 tons
空機加速 35 /分鐘 25 /分鐘 18 /分鐘
熔爐
(電熱式)
加熱器 14 千瓦 14 千瓦 14 千瓦
熔爐容量 200 kg 200 kg 200 kg
溶化能力 60 公斤/小時 60 公斤/小時 60 公斤/小時
馬達 主馬達 15 hp 15 hp 15 hp
備註:碩為保留修改上列規格之權力,怒不另行通知。
M2 機可升級為 M3。
M3 機可修改為 M2。
M5 機可修改為 M2/M3。


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T-SOK Corporation Ltd.
Address:Taipei, Sanchong City ,Taiwan, ROC
Visitors:
Tel:+886-2-8287-6455 Fax:+886-2-8287-6440


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